Consider secondary containment. My current cannon (about to be retired) is constructed using 3" ABS for the combustion chamber and 1.5" ABS for the barrel. I'm using 4" ABS as a 'blast shield' for the chamber and 2" ABS for a blast shield covering the barrel. It's a little difficult to describe concisely, but I can email you a digital photo. My current prototype uses pressure-rated schedule 40 PVC for the combustion chamber and barrel, along with the ABS 'blast shields'.
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